GREENSBORO, NC (Sept. 10, 2025) – Mack Trucks is celebrating the 50th anniversary of REMACK®, its industry-leading remanufacturing division that delivers premium remanufactured parts while significantly reducing environmental impact. Since 1975, REMACK has remanufactured millions of components, transforming used cores into like-new parts that deliver the same reliability and performance as those that are new at substantial cost savings for customers.
“REMACK exemplifies Mack’s dedication to both customer value and environmental stewardship,” said Richard Simons, senior vice president of aftermarket solutions, uptime and customer support at Mack Trucks. “This milestone not only marks years of engineering excellence, but decades of keeping valuable materials in productive use. By remanufacturing components to exacting Mack specifications, we’re providing our customers with cost-effective solutions while also making a meaningful contribution to sustainability by keeping valuable materials in productive use.”
Since its 1975 founding in Lewisberry, Pennsylvania, REMACK has prevented millions of pounds of materials from entering landfills. The remanufacturing process uses up to 85% less material and 80% less energy compared with new production, making it a cornerstone of Mack's circular economy initiatives.
“Every REMACK component represents our commitment to quality and sustainability,” said Rick Cape, remanufactured technical product manager for Mack Trucks. “Our highly trained technicians, with an average of over 22 years of experience, use advanced technologies like electromagnetic crack detection, precision CNC machining and dynamic testing to ensure each remanufactured part meets the same exacting standards as new parts. This meticulous process not only guarantees reliability for our customers but also maximizes the lifecycle of valuable materials.”
The Middletown Remanufacturing Center (MRC), which relocated to its current 75,000-square-foot facility in Middletown, Pennsylvania, in 1980, serves as a model for sustainable manufacturing. In 2009, REMACK expanded its operations with a second facility in Charlotte, North Carolina, to support growing demand for remanufactured products. Today, both facilities continue to set the standard for sustainable manufacturing excellence in the trucking industry. Their environmental achievements include:
REMACK’s comprehensive remanufacturing process encompasses more than 25 different product lines, from engines and transmissions to coolant pumps and NOx sensors. Each component undergoes rigorous inspection, cleaning, remanufacturing and testing using more than 1,800 precision gauges calibrated to National Institute of Standards and Technology criteria.
“What sets REMACK apart is our philosophy of keeping matched component sets together throughout the remanufacturing process,” Cape said. “These parts have been machined together originally, and maintaining that synergy ensures optimal fit and performance while reducing waste. When replacement is necessary, we use 100% new pure Mack parts, including all bearings, seals and gaskets.”
Looking ahead, REMACK continues to evolve with the industry while maintaining its environmental commitment. The division now remanufactures advanced components like Mack® mDRIVE® Automated Manual Transmissions, DEF pumps and engine control units, ensuring modern trucks can benefit from the same sustainable solutions that have served the industry for half a century.
For more information about REMACK remanufactured parts and their contribution to sustainable trucking operations, visit REMACK – OEM Remanufactured Parts | Mack Trucks, or contact your local Mack dealer.
Dedicated to durability, reliability and meeting the needs of customers, Mack
Trucks has provided purpose-built transportation solutions for 125 years. Today, Mack is one of North America’s largest producers of heavy-duty trucks, and Mack® trucks are sold and serviced through an extensive distribution network in more than 45 countries. Mack trucks, diesel engines and transmissions sold in North America are assembled in the United States.
Mack manufacturing locations are certified to the internationally recognized ISO 9001 standard for quality, ISO 14001 standard for environmental management systems and ISO 45001 standard for health and safety management systems. Mack is also a proud sponsor of Share the Road, an American Trucking Associations public information campaign aimed at enhancing the safety of our nation's roadways.
Mack Trucks is part of the Volvo Group, which is driving prosperity through transport and infrastructure solutions, offering trucks, buses, construction equipment, power solutions for marine and industrial applications, financing and services that increase customer uptime and productivity. Founded in 1927, the Volvo Group is committed to shaping the future landscape of sustainable transport and infrastructure solutions. The Volvo Group is headquartered in Gothenburg, Sweden, employs about 104,000 people and serves customers in almost 190 markets. In 2024, net sales amounted to about $50 billion. For more information, please visit www.volvogroup.com.
For more information about Mack, visit our website at www.macktrucks.com.
